JBT wrote:So I gather from all this that:
a. the vehicle manfacturer's have no idea what they're doing, but spend considerable time and money doing it anyway; and
b. the tyre manufacturers are equally inept.
Does anyone have a science based answer (or empirical evidence) rather than opinion?
JBT when we did our Roadcraft Advanced Driver Training course last year, the guys running that were all for higher pressures, for a number of reasons including tyre life, wet weather grip, braking efficiency, controllability and dry weather grip.
It's easier to explain with diagrams, but I'll try anyway. Firstly, if the pressures are too low, under hard braking, or when high load is placed on a tyre, such as during hard cornering, the tyre will "collapse" in the middle, reducing the contact patch and so too the grip. This is more noticeable in wet conditions when the tread blocks move in towards each other because the tyre is too pliable as a result of low pressures, thereby closing up the groves in the tread pattern which were designed for getting rid of water. If you ever have a look at a set of skid marks on the road, most of them have two narrow marks per wheel (the outer edges of the tyre), which illustrates that the pressures were too low, so the outside edges of the tyres are the only part in firm contact with the road. The more flex present in a tyre also creates more heat, and reduces tyre life. Higher pressures also keep the side walls stiffer, reducing "wallowing" during sudden direction changes. The idea of higher pressures is to maximise the stiffness of the tyre.
The Roadcraft boys have also done an experiment with tyre pressures to illustrate the correlation to tyre life. They use Camry's and Corolla's. They had always run 44psi in the tyres of those vehicles. They had a tyre rep come and try to sell them on running the manufacturers recommended pressure of 28 psi, because "they had recommended that for good reason, because manufacturers know best"

Anyway, long story short, at 44 psi the tyres lasted approx 8,000kms of defensive driver training and skid pan type work. At 28 psi, the same make and model of tyre, on the same vehicles lasted barely more than 600 kms!!!
The reason 28 psi is "recommended" is because car makers don't want to upset customers with brittle bones who couldn't tolerate the ride provided at say 38 psi. And tyre manufacturers want to sell more tyres, so they recommend that they be run at a low pressure so that they don't last too long! If Roadcraft have their tyres lasting over ten times longer at higher than recommended pressures, imagine what would happen to tyre sales if everyone started doing that!! The other point to that is that tyres have a "best before" date, so if everyone even doubles their tyre life, then there will be a lot of cars on the road with rubber which has gone off and lost its grip - not a wise move. Remember kids, most people don't take too much notice/care of their cars or the tyres, so if the tread looks deep enough, they're not going to run out and get new tyres - even if they are 10 years old. Tyre manufacturers would also consider that point when recommending pressures, I would suggest.
My last set of PP2's were run at 36 psi cold. They completed 8 track days, 3 or 4 skid pan days, and over 28,000kms of road use - that got them down to just on the legal limit. My wheel aligner also recommended to me that I start at 36 psi in the tyres. I take his word for it too, as he has been in the wheel alignment (specialising in race cars) game for over 30 years.
If your tyres are sliding more at higher pressures, I would suggest that it is because they are now responding better to driver input. Drive more smoothly and those problems will disappear.
